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MT-3
Spindle Collets & Adapters
A collet is safer to use than a chuck &
typically has a lower total indicated readout (TIR). The ER-40 double-angle
collet is an industry standard affording high precision & ready availability. An MT-3
collet holder is available. Each ER-40 collet has a wide
(0.04") clamping range so a 23 collet set provides continuous size coverage
from 0.12" (nominal 1/8") through 1.02" (nominal
1")
or 3.05mm ~ 25.9mm. The 15 sizes that come in the set (fitted case included) are shown in
the table in bold numbers; the other eight collets (all n/32nds sizes) were purchased
separately. Specifications: wide holding range, accuracy 0.0001",
self-releasing design, high precision collet chuck with different
shanks available (MT-3,
MT-4,
MT-5, R-8) & a spanner wrench. The MT-3 collet chuck I received had a ½-12
TPI tapped hole for the drawbar (not a common
thread). I made a drawbar from rod threaded ½-12 TPI on one end & ½-13 TPI on
the other end. There are milled flats for a wrench.Snap the collet into
the nut's eccentric ring before screwing it onto the spindle. This
ring is the collet
extraction mechanism. Do not tighten the nut onto an empty collet as damage
could result.

ER-40 collet set (above).
Collet chuck
shown with a MT-3 shank.
The plugs are used to fill the collet when holding very short
parts;
allows good clamping without distorting/damaging the collet.
Each plug is stamped with the collet's nominal size.
Also see chucks for
5C collets.

Collet table showing continuous size coverage.
White sizes were the original set &
green sizes were added.
|
Collet
Size |
Decimal
Equivalent |
Working
Range |
|
⅛ |
0.12500 |
0.12 -
0.16" |
| 3/16 |
0.18750 |
0.16 -
0.20" |
|
7/32 |
0.21875 |
0.20
- 0.236" |
|
¼ |
0.25000 |
0.236 -
0.275" |
| 5/16 |
0.31250 |
0.275 -
0.316" |
|
11/32 |
0.34375 |
0.316
- 0.354" |
|
⅜ |
0.37500 |
0.354 -
0.393" |
|
13/32 |
0.40625 |
0.393
- 0.433" |
| 7/16 |
0.43750 |
0.433 -
0.472" |
|
½ |
0.50000 |
0.472 -
0.511" |
|
17/32 |
0.53125 |
0.511
- 0.551" |
| 9/16 |
0.56250 |
0.551 -
0.590" |
|
⅝ |
0.62500 |
0.590 -
0.629" |
|
21/32 |
0.65625 |
0.629
- 0.669" |
| 11/16 |
0.68750 |
0.669 -
0.708" |
|
¾ |
0.75000 |
0.708 -
0.748" |
|
25/32 |
0.78125 |
0.748
- 0.787" |
| 13/16 |
0.81250 |
0.787 -
0.826" |
|
27/32 |
0.84375 |
0.826
- 0.866" |
|
⅞ |
0.87500 |
0.866 -
0.905" |
| 15/16 |
0.93750 |
0.905 -
0.944" |
|
31/32 |
0.96875 |
0.944
- 0.984" |
| 1" |
1.00000 |
0.984 -
1.020" |
MT-3 collet set from
Phase2+.
Drawbar made from ⅜-16
threaded stock. Steel end plug machined to fit the spindle hole. Flare nut with
a washer used. Collet sizes range from
⅛"
to ¾" by 1/16ths (no continuous size coverage). To remove a part, make the nut
flush to the end, hold the part & collet while gently knocking out the bar using
a large, hard plastic-faced mallet or brass hammer.

MT-3 collet set from Phase2+
& a
⅜"-16
drawbar made from threaded rod.

¾" MT-3 collet mounted into the
Jet's spindle.

These MT-3 end mill holders from Phase2+
each have a set screw that engage the end mill
flat.
These holders are for both
⅜"
& ½" shank end mills. For use with the Jet
BD-920N lathe
spindle.

MT-3 to ¾-16 TPI taper (from
LMS), allows using Taig or
Sherline chucks & other
accessories
on the Jet BD-920N or other MT-3 machines. Allows accurate
fabrication of large-shank end mill holders for use on the
Taig mill &
lathe.
I've made end mill holders by both reaming & boring.
Boring
is very accurate (0.0005" TIR) but a slower process. It is better to
indicate (mount) the blank arbor by its threads before boring than to grip it on the
outside surface.

A finished end mill holder for the
original-design Taig
lathe/mill.
Blank arbors (steel) #1132, from Taig.
⅜" shank end mill shown (Enco). Milled flats for a
⅞" wrench & uses a
¼-20 set screw.
This type of arbor
is not needed (nor mountable) if you use the superior upgraded
Taig mill ER-16 spindle
but is still usable for the lathe.
Caution: Large end mills easily exceed a Taig's capacity
thus requiring small cuts.

Taig
collet on the Jet 9x20. Also see
small chucks
mounted on the Jet using the MT-3 to ¾-16 TPI taper.
Taig collets are size limited & made of soft steel but can be
easily customized e.g., threaded for 10-32 to turn down screws.
The 5C collet chuck or
ER-40 are
better work-holding alternatives.

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